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Tenvor Springs

Tenvor Springs — Technical Journal

Engineering Notes

Technical writing on spring design, manufacturing processes, failure analysis and sourcing — from the shop floor.

Four-part series

Why do springs fail?

You have a broken spring in your hand. The fracture surface almost always tells you why — if you can read it. Diagnosis in four parts.

01

Diagnosis from the fracture surface: where to look

Published
02

Fatigue, or a single overload?

September
03

Corrosion-driven failures and the salted-road effect

October
04

Hydrogen embrittlement: springs that break after coating

November

Latest Articles

Two new articles a month
Design

12 items every spring drawing needs

An incomplete drawing doubles quoting time. The checklist.

Coming soon6 min
Design

Buckling in compression springs: the slenderness limit

If the spring moves sideways despite a correct calculation, the ratio is the problem.

Coming soon7 min
Process

Spring coatings compared: zinc phosphate, epoxy, e-coat

Which coating lasts how long in which corrosion class?

Coming soon8 min
Process

Hot presetting: why springs sag and how to stop it

The story of a spring that loses free length in service.

Coming soon7 min
Design

Initial tension and end selection in extension springs

Extension springs nearly always fail at the end. Why, and what to do.

Coming soon7 min
Quality

How eddy current crack detection works

Finding sub-surface cracks without damaging the part.

Coming soon6 min

Publishing Schedule

Articles in the queue
Sep 2026

When do you actually need stainless spring steel?

Materials6 min
Sep 2026

Spring tolerances: DIN 2095 and 2096 quality grades

Quality8 min
Oct 2026

Torsion spring moment calculation and the wind-direction error

Design7 min
Oct 2026

From sample to series: the PPAP process step by step

Sourcing9 min
Nov 2026

Spring end types: closed, open, ground — which and when?

Design5 min
Nov 2026

Cold coiled or hot coiled? What actually decides it

Process7 min

Have a spring question of your own?

Send us the drawing, the load case or a broken sample — our engineering team reviews it at no cost.

Get in touch